Clutch lever spring craft process chart: Step 1 (Details are in the text on the side)

The clutch lever spring—responsible for controlling the transition between winding and hand-setting via the crown—has fractured.
Such failures are often the result of metal fatigue, and replacement parts are among the most difficult to obtain.


Clutch lever spring craft process chart: Step 2 (Details are in the text on the side)

The profile of the original component is transferred onto a sheet of carbon steel.


Clutch lever spring craft process chart: Step 3 (Details are in the text on the side)
Clutch lever spring craft process chart: Step 4 (Details are in the text on the side)

The blank is then roughly cut and brought closer to form.


Clutch lever spring craft process chart: Step 5 (Details are in the text on the side)

The shape is gradually refined, with dimensions checked throughout the process.


Clutch lever spring craft process chart: Step 6 (Details are in the text on the side)

A locating pin, fitting the plate, is turned separately on the lathe.


Clutch lever spring craft process chart: Step 7 (Details are in the text on the side)

The pin is fitted by friction.
The surface is then given a fine hairline finish, with edges lightly bevelled to match the original appearance.


Clutch lever spring craft process chart: Step 8 (Details are in the text on the side)

The spring is thus completed, in the hope of many years of reliable service.